Comparison of automatic welding and manual welding of grid structure

Comparison of automatic welding and manual welding of grid structure:

1. Reduction of labor intensity. In traditional manual welding production, the welding worker must maintain the welding posture for 8 hours, and always observe the welding situation, the working state is tense. The automatic welding machine only requires the worker to simply operate the button and be responsible for loading and unloading the workpiece to the welding machine when each pipe is welded. During the welding process of the automatic welding machine, only the welding quality needs to be observed. It can be seen that the automatic welding process can make the operators partly rest and relax, and can greatly reduce the fatigue of the workers. It is feasible for workers to work overtime in production, and it is also easy to realize multi-shift production in shifts.
2. Product quality improvement: The traditional manual welding process is auto-protected welding. The welding quality is related to the worker's proficiency, fatigue, and sense of responsibility. The worker's income is mostly piece rate, and the quality is unstable, while the automatic welding machine As long as the voltage, current and other data are set according to the needs and the quality of the prepared workpiece is the same, the quality of the welding is completely consistent and very stable. Can save a lot of quality sampling time. The production efficiency is further improved. At the same time, automatic welding is mechanically controlled, and the appearance of the welding seam is neat and beautiful, which is more likely to be favored by the owners.
3. Capacity expansion: First, after the automatic welding machine is adopted, four welding workers on each production line of the original manual welding process can operate two automatic welding machines. After comparison, it is found that 4 skilled welding workers in manual welding process can process 10-12 tons of grid rods per day on average, while using automatic welding process, 2 skilled welding machine operators can produce 7-9 tons per day. It can be seen that the output of mechanical automation is about 1.5 times in the past, and the efficiency has been greatly improved. In addition, new employees can quickly become skilled operators through brief training, and at the same time the labor intensity is reduced, which also makes it possible to implement the shift shift system for workers. This has become a reality for the factory to undertake the sudden increase in production tasks, and the processing capacity of the processing factory has been rapidly expanded.
4. Cost reduction: The other production links of the production line will not be changed. The output of two manual production of 8 welding workers can be completed by only 6 operators. At the same time, the quality of the operators is low, and the requirements for both the piece rate and the monthly salary are low. For welders. The reduction of workers' wage costs will help us resist the increasing wage costs in the labor market. Although the investment in equipment is large at one time, the cost can be recovered quickly by relying on the excess capacity, and the production cost can be reduced in the long run.